NCWT JULY 2004 FEATURED DEMONSTRATION

NCWT MEMBERS SHARING DAY

JIGS, FIXTURES AND IDEAS SHARED WITH THE CLUB

Thanks to all who took the time to bring in their items and ideas to share with all. Sharing has been the hallmark of NCWT and days like this put on the exclamation point!

Jim Pugh 

shows us a jig made by a 'mystery machinist' used for gauging the size of tenons cut for his chuck.
Jim also describes his quest for keeping wood chips where they belong by the lathe and not all over the shop. A roll up porch shade is ideal for the task, is sturdy, and will roll up completely out of the way when not in use.


Here is another gauge for measuring minimum and maximum tenon sizes.

Jim demonstrates his fixture for mounting a laser guide to his hollowing tools. Made from extruded aluminum shapes, it is much more resistant to vibration than normal mounts.

King Heiple demonstrates his fixture for holding a chucked, turned item for carving.

By turning a tenon on and octagonal shaft, the chuck can be threaded onto the shaft and the shaft can be held in a vice while carving.
King also shows his sanding disk holder made from a turned disk of wood with a carriage bolt through the middle and Velcro sheet glued to foam rubber which is glued to the block.

Gluing a bit of leather on a turned ball that has a tenon on one end makes a great 'pusher' for jam chucking bowls, says King.

Don Karr demonstrates how a simple cardboard box can be used to put around items being finished with liquids that spray while spinning 

while Harry Robinette shows us how to make an expanding collet for holding boxes, etc.

Paul Kosmos showed us his hollowing tool made from 1/2" oil turned drill rod and ash handle with a HS cutting tip mounted in the end. One side of the drill rod was flattened and drilled for set-screws to hold in the cutting tip.

(Sorry Paul, the picture didn't take) 

 

Bill Noce uses Cole jaw rubber stoppers in the normal chuck for holding small boxes.
Jim Brindle uses a butcher knife to make a thin parting tool

and recommends a used dryer sheet for removing dust off turnings. It is not quite as good as a tack rag, but close, per Jim.
Tom Olechiw uses a sanding mop for sanding hollow forms. He uses some closed cell foam and tape to get sanding paper on a long stick for deep forms.
 

Tom also demonstrates using an aluminum rod threaded on a dual action sander for getting into deep forms. By holding the shaft with a leather glove, a very effective sanding job can be accomplished.
Larry McCardle uses a simple office file box with manila folders as a sorter for his sanding sheets. He made a jig for tearing the sheets into half, third, or quarter sections. The cutting edge is a hacksaw blade and has a wood block mounted at right angles to the blade to give nice square cuts.

And then our 'mystery machinist' was revealed!
Tom Wisniewski gathered his amazing box of tricks and kept us entertained for quite a while.

Adding a bearing to the Sorby sander makes it last much longer than the standard bushing.

Tom uses a 5/16 end mill for hollowing and shows us how he made a large multi-part tool-handle using a collet chuck to hold the cutting tool.

Tom shows that a countersunk faceplate will work much better with flat-head screws

and shows us his chuck mount drive center.

Tom made his own fingernail grinding jig

and jam chucks for balls made from Delrin.
Tom had several more goodies to show which were pretty much magic to us mere woodturners. 
Of course, there was the appropriate question:
"Hey Tom, what about your woodturning?" -- Response: "I don't know how to turn wood. Not enough time!"
Last but not least, NCWT President George Raeder shows us his jig for cutting logs on the band saw
and his jig for band sawing blocks.
George shows us his gadgets for holding tools, 
etc., on the lathe while turning
and finished up by describing how he was able to dip his Norfolk Island Pine bowl for soaking in finish without using an extremely large amount of finish. George wrapped the bowl in a plastic bag, poured in the finish and evacuated most of the air from the bag causing a relatively small amount of finish to totally cover the bowl. The bag was stored in a 5 gallon bucket for several days before removing the bowl and allowing to dry.

NCWT August, 2004 Newsletter


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